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Table of Contentsviii5.3.2 In-Sight 5403S, 5400CS and 5400S Sensor Dimensions ...485.3.3 In-Sight 5400R Sensor Dimensi

Installing In-Sight® 5000 Series Vision SensorsixList of FiguresFigure 1-1: Standalone Sensor Configuration ...

List of Figuresx

Installing In-Sight® 5000 Series Vision SensorsxiList of TablesTable 1-1: In-Sight 5000 Series Sensor Standard Components ...

List of Tablesxii

11 IntroductionIn This Section…1.1 In-Sight 5000 Series Vision Sensors Overview ...11.2 In-Sight Support...

Introduction21.3 In-Sight 5000 Series Standard ComponentsIn-Sight 5000 series vision sensors are shipped with the components listed in Table 1-1; comp

Installing In-Sight® 5000 Series Vision Sensors31.4 In-Sight 5000 Series ConfigurationsIn-Sight 5000 series vision sensors are designed to operate as

Introduction41.4.1 Standalone NetworkA standalone In-Sight network configuration includes a connection between an In-Sight vision sensor and a PC. In

Installing In-Sight® 5000 Series Vision Sensors51.4.2 Configurations Using Switches/RoutersAn In-Sight network may be extended to include multiple In-

Introduction61.4.3 Adding an In-Sight Network to the Factory NetworkMultiple In-Sight Networks may be connected to the larger, factory network, combin

72 Setting Up the PCIn This Section...2.1 Installing the In-Sight Software on a Windows PC... 72.2 Configuring the PC’s Network Setti

Setting Up the PC8Verify the In-Sight Software Installation:1. Verify the In-Sight Explorer software installation by opening the Start menu and clicki

Installing In-Sight® 5000 Series Vision Sensors94. Right-click the Local Area Connections icon and click Properties to open the Local Area Connection

Setting Up the PC108. Click the "Use the following IP address" radio button (Figure 2-2). The IP Address, Subnet Mask, Default Gateway, Pre

113 Installing the SensorIn This Section...3.1 Connecting the In-Sight 5000 Series Vision Sensor... 113.2 Connecting the Model 1350 Breako

Installing the Sensor123.1.1 Connecting the In-Sight 5000 Series ComponentsInstall the LensInstalling a lens allows you to see the sensor acquire live

Installing In-Sight® 5000 Series Vision Sensors133. Attach the male M12 camera cable connector to the In-Sight sensor’s CAM0 connector (Figure 3-2).F

Installing the Sensor14Connecting the Network and Breakout CablesThe sensor has an ENET connector and 24VDC connector. The ENET connection provides th

Installing In-Sight® 5000 Series Vision Sensors153. Verify that the 24VDC supply is not receiving power, then connect the power supply to the Breakout

Installing In-Sight® 5000 Series Vision SensorsiCopyright, Trademarks, Patents The software described in this document is furnished under license, and

Installing the Sensor163.2 Connecting the Model 1350 Breakout ModuleThe optional Model 1350 Breakout Module (P/N 800-5743-1/800-5743-1R) is a convenie

Installing In-Sight® 5000 Series Vision Sensors173.3 Connecting the Model 1460 I/O Expansion ModuleLike the 1350 Breakout Module and the Model 1450 I/

Installing the Sensor183. Optionally, connect the DB9 male connector of an RS-232 serial cable to the corresponding DB9 female connector on the Expans

Installing In-Sight® 5000 Series Vision Sensors197. Restore power to the 24VDC supply. The green power LED on the sensor and the +24V LED on the Expan

Installing the Sensor203.4 Connecting the Model 1450 I/O Expansion ModuleLike the 1350 Breakout Module and the Model 1460 I/O Expansion Module, the op

Installing In-Sight® 5000 Series Vision Sensors215. Plug the M12 connector of the I/O Module Cable into the sensor’s 24VDC connector.6. Plug wire lead

Installing the Sensor22

234 Configuring the SensorIn This Section…4.1 Adding the In-Sight 5000 Series Sensor to a Network ...234.4 Logging On to the Sensor...

Configuring the Sensor244.3 Installing to a Non-DHCP Network Using the In-Sight Connection ManagerTo install an In-Sight 5000 series sensor on a netw

Installing In-Sight® 5000 Series Vision Sensors255. You may need to supply administrative credentials (User Name and Password) for at least one In-Sig

Regulations/ComformityiiRegulations/ComformityDeclaration of ConformityManufacturer: Cognex CorporationOne Vision DriveNatick, MA 01760 USADeclares th

Configuring the Sensor267. In the left-hand text box, enter the MAC address for the sensor you would like to configure, then click Add (Figure 4-3). R

Installing In-Sight® 5000 Series Vision Sensors279. In the Set Network Configuration dialog (Figure 4-4), select the first option, “Use The Following

Configuring the Sensor2813. For each sensor in the table (Figure 4-5), enter a unique IP address in the New IP column. Optionally, you can type in mea

Installing In-Sight® 5000 Series Vision Sensors2916. For every sensor in the table, disconnect the power for five seconds and reconnect it. The status

Configuring the Sensor304.6 Sensor Network SettingsYou may need to change the sensor’s network settings when installing to a non-DHCP network where a

Installing In-Sight® 5000 Series Vision Sensors31• Default Gateway: Specifies the IP address of the gateway host, if available on the network. The gat

Configuring the Sensor32

335 SpecificationsIn This Section…5.1 General Specifications...335.2 I/O Specs ...

Specifications345.1.1 Standard Vision Sensor Specifications Table 5-1: Standard Sensor Specifications SpecificationIn-Sight 5000In-Sight 5100In-Sigh

Installing In-Sight® 5000 Series Vision Sensors351. Expected repeatability between cameras. This equates to ~ ±17 pixels on a 640 x 480 resolution ca

Installing In-Sight® 5000 Series Vision SensorsiiiDeclaration of ConformityManufacturer: Cognex CorporationOne Vision DriveNatick, MA 01760 USADeclare

Specifications365.1.2 Stainless Steel Vision Sensor Specifications Table 5-2: Stainless Steel Sensor Specifications Specification In-Sight 5400CS In-

Installing In-Sight® 5000 Series Vision Sensors371. Expected repeatability between cameras. This equates to ~ ±17 pixels on a 640 x 480 resolution c

Specifications385.1.3 Remote Head Vision Sensor SpecificationsTable 5-3: In-Sight 5400R Sensor Specifications Specification In-Sight 5400RMinimum Firm

Installing In-Sight® 5000 Series Vision Sensors391. Expected repeatability between cameras. This equates to ~ ±34 pixels on a 640 x 480 resolution c

Specifications405.2 I/O SpecsCable and connector specifications and connection examples for the Acquisition Trigger input and the high-speed outputs a

Installing In-Sight® 5000 Series Vision Sensors415.2.2 High-Speed OutputsIn-Sight 5000 series vision sensors feature two built-in, high-speed outputs.

Specifications42Example 2To connect to an NPN-compatible PLC input, connect Output 0 or Output 1 directly to the PLC input. When enabled, the output p

Installing In-Sight® 5000 Series Vision Sensors435.2.3 24VDC Breakout Connector and Cable SpecificationsThe 24VDC Breakout connector provides access t

Specifications445.2.4 I/O Module CableThe I/O Module cable (Table 5-9) is used with the optional 1460 I/O Expansion Module, 1450 I/O Expansion Module

Installing In-Sight® 5000 Series Vision Sensors455.2.5 Network Cable SpecificationsThe Network cable is used to connect the sensor to other network de

Regulations/ComformityivDeclaration of ConformityManufacturer: Cognex CorporationOne Vision DriveNatick, MA 01760 USADeclares this -marked Machine Vi

Specifications465.2.6 Camera Cable SpecificationsThe Camera cable connects the remote head camera to the 5400R sensor. The Camera cable provides power

Installing In-Sight® 5000 Series Vision Sensors475.3 Dimensional Drawings5.3.1 In-Sight 5000, 5100, 5400, 5401, 5400C and 5403 Sensor Dimensions Figur

Specifications485.3.2 In-Sight 5403S, 5400CS and 5400S Sensor DimensionsFigure 5-6: In-Sight 5000 Series Stainless Steel Sensor DimensionsNOTE: All di

Installing In-Sight® 5000 Series Vision Sensors495.3.3 In-Sight 5400R Sensor DimensionsFigure 5-7: In-Sight 5400R Sensor DimensionsNOTE: All dimension

Specifications505.3.4 In-Sight Remote Head Camera DimensionsFigure 5-8: In-Sight 5400R Remote Head Camera DimensionsNOTE: All dimensions are in mm (in

Installing In-Sight® 5000 Series Vision Sensors515.3.5 In-Sight Remote Head Camera Enclosure DimensionsFigure 5-9: In-Sight 5400R Remote Head Camera E

Specifications525.3.6 In-Sight Remote Head Camera Mount DimensionsThe remote head mounting bracket dimensions are illustrated below. Refer to Appendix

53Appendix AA.1 Configuring the In-Sight Sensor’s I/O SettingsBefore an I/O Expansion Module can be used, the In-Sight sensor’s settings must be confi

Configuring the In-Sight Sensor’s I/O Settings54 Figure A-2: Discrete Output Settings Dialog6. Click OK to save the new settings to the sensor’s flash

Installing In-Sight® 5000 Series Vision Sensors55A.1.2 Enabling Hardware Handshaking Using In-Sight Explorer1. Physically connect the I/O Expansion Mo

Installing In-Sight® 5000 Series Vision SensorsvPrecautionsObserve these precautions when installing In-Sight 5000 series vision sensors to reduce the

Configuring the In-Sight Sensor’s I/O Settings56

57Appendix BB.1 Installing the Remote Head CameraThe remote head camera mount kit includes the hardware required to secure the remote head camera to a

Installing the Remote Head Camera58

59Appendix CC.1 Cleaning/MaintenanceC.1.1 Cleaning the SensorTo clean the outside of the sensor, use a small amount of mild detergent cleaner or isopr

Cleaning/Maintenance60

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Precautionsvi

Installing In-Sight® 5000 Series Vision SensorsviiTable of Contents1 Introduction1.1 In-Sight 5000 Series Vision Sensors Overview......